X-Ray Inspection of Metal Parts 1940 US Office of Education; Audio Productions

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Originally a public domain film from the US Government, slightly cropped to remove uneven edges, with the aspect ratio corrected, and one-pass brightness-contrast-color correction & mild video noise reduction applied.

The soundtrack was also processed with volume normalization, noise reduction, clipping reduction, and/or equalization (the resulting sound, though not perfect, is far less noisy than the original).

https://en.wikipedia.org/wiki/Industrial_radiography

Wikipedia license: http://creativecommons.org/licenses/by-sa/3.0/

Industrial radiography is a modality of non-destructive testing that uses ionizing radiation to inspect materials and components with the objective of locating and quantifying defects and degradation in material properties that would lead to the failure of engineering structures. It plays an important role in the science and technology needed to ensure product quality and reliability.

Industrial Radiography uses either X-rays, produced with X-ray generators, or gamma rays generated by the natural radioactivity of sealed radionuclide sources. After crossing the specimen, photons are captured by a detector, such as a silver halide film, a phosphor plate, flat panel detector or CdTe detector. The examination can be performed in static 2D (named radiography), in real time 2D, (fluoroscopy) or in 3D after image reconstruction (computed tomography or CT). It is also possible to perform tomography nearly in real time (4-dimensionnal computed tomography or 4DCT). Particular techniques such as X-ray fluorescence (XRF), X-ray diffractometry (XRD), and several other ones complete the range of tools that can be used in industrial radiography.

Inspection techniques can be portable or stationary. Industrial radiography is used in welding, casting parts or composite pieces inspection, in food inspection and luggage control, in sorting and recycling, in EOD and IED analysis, aircraft maintenance, ballistics, turbine inspection, in surface characterisation, coating thickness measurement, in counterfeit drug control...

Inspection of welding

The beam of radiation must be directed to the middle of the section under examination and must be normal to the material surface at that point, except in special techniques where known defects are best revealed by a different alignment of the beam. The length of weld under examination for each exposure shall be such that the thickness of the material at the diagnostic extremities, measured in the direction of the incident beam, does not exceed the actual thickness at that point by more than 6%. The specimen to be inspected is placed between the source of radiation and the detecting device, usually the film in a light tight holder or cassette, and the radiation is allowed to penetrate the part for the required length of time to be adequately recorded.

The result is a two-dimensional projection of the part onto the film, producing a latent image of varying densities according to the amount of radiation reaching each area. It is known as a radio graph, as distinct from a photograph produced by light. Because film is cumulative in its response (the exposure increasing as it absorbs more radiation), relatively weak radiation can be detected by prolonging the exposure until the film can record an image that will be visible after development. The radiograph is examined as a negative, without printing as a positive as in photography. This is because, in printing, some of the detail is always lost and no useful purpose is served.

Before commencing a radiographic examination, it is always advisable to examine the component with one's own eyes, to eliminate any possible external defects. If the surface of a weld is too irregular, it may be desirable to grind it to obtain a smooth finish, but this is likely to be limited to those cases in which the surface irregularities (which will be visible on the radio graph) may make detecting internal defects difficult.

After this visual examination, the operator will have a clear idea of the possibilities of access to the two faces of the weld, which is important both for the setting up of the equipment and for the choice of the most appropriate technique.

Defects such as delaminations and planar cracks are difficult to detect using radiography, particularly to the untrained eye.

Without overlooking the negatives of radiographic inspection, Radiography does hold many significant benefits over ultrasonics, particularly insomuch that as a 'picture' is produced keeping a semi permanent record for the life cycle of the film, more accurate identification of the defect can be made, and by more interpreters. Very important as most construction standards permit some level of defect acceptance, depending on the type and size of the defect...