batur3d

BATUR3D

3D Print Polishing

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What is BATUR3D POLISHING™?

*5 Step Process

💜 Answer: It is a post process customized for 3D printing, completed in 5 steps.

Includes sanding and polishing techniques.

It is applied with toolkits designed by BATUR3D.

The outer wavy region on the print containing the layer lines is removed.

Mirror Finish level output is achieved.

It has an unrivale...

1) BATUR3D Stick Toolkit

STL

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Hello, welcome to BATUR3D. During the application, we work with 3D printable tools. With the tools, we perform sanding and polishing operations on the part. With the templates, we cut sandpaper and polishing foam in suitable sizes for the tools. The numbers and names of the tools in the toolkit are included. Within the system, teams are matched with these numbers and names.

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Recommended table positions and print settings are included. Using recommended settings ...

2) BATUR3D Block Toolkit

STL

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During the application, we work with 3D printable tools. With the tools, we perform sanding and polishing operations on the part. With the templates, we cut sandpaper and polishing foam in suitable sizes for the tools. The numbers and names of the tools in the toolkit are included. Within the system, teams are matched with these numbers and names.

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Recommended table positions and print settings are included. Using recommended settings is important for optimum pr...

3) Recommended Shopping List

ARTICLE

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There are commercially available products that we use in practice. These products must be supplied. These materials are described below. Recommended brands are indicated.

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Shopping List (for Application):

-3M Wetordry P240 Sandpaper (Silicon Carbide, Closed Coat)

-3M Wetordry P2000 Sandpaper (Silicon Carbide, Closed Coat)

-3M Trizact P6000 Foam Abrasive (Disc)

-Rupes Coarse Polishing Compound (Blue Bottle) (Polishing Liquid)

-Ru...

4) Introduction of BATUR3D Polishing Process

VIDEO

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BATUR3D POLISHING™ system and its details are explained with contents. You should study the contents in order and without skipping. While watching the educational content, working by taking notes in a notebook will be of great benefit in understanding. At the same time, you can keep the information in your notebook permanently by taking notes. We will proceed with a pleasant and fluent content format.

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BATUR3D

5) Introduction of 3D Printable Toolkits

VIDEO

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We continue by getting to know the 3D printable tools we used during the application.

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[Edit] The tool sets have been updated. No major changes in designs. The combinations in the sizes of the tools have changed. The number of tools has been reduced. The system has been made more practical. Unsuccessful, underperforming tools were removed from the system.

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BATUR3D

6) Preparations of Stick Tools

VIDEO

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3D printing has been completed for this toolkit. We will prepare the tools for use. We make sanding tools with flexible supports. The biggest advantage of being flexible is that the sandpaper takes some shape according to the form of the part during sanding. Operations of each tool are available in the video. With the help of the video, you can prepare the tool for use by applying the same procedures on your print.

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Before the operations, you can fix the print...

7) Preparations of Block Tools

VIDEO

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3D printing has been completed for this toolkit. We will prepare the tools for use. We make sanding tools with flexible supports. The biggest advantage of being flexible is that the sandpaper takes some shape according to the form of the part during sanding. Operations of each tool are available in the video. With the help of the video, you can prepare the tool for use by applying the same procedures on your print.

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Before the operations, you can fix the print...

8) Materials Sizing with Templates

VIDEO

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We cut sandpapers and foams in sizes suitable for the tools with templates. Different sizes of sandpapers and foams are used on the tools. Each tool has different cutting template. By selecting the appropriate templates from the toolkit, you can cut materials according to the dimensions of the tools. The video explains how sandpapers and polishing foams are cut and attached to tools.

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BATUR3D

9) Recommended Working Layout

VIDEO

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The working layout, which is an important issue that directly affects the application, is explained. As in every job, a clean and orderly working environment is important in BATUR3D POLISHING™ process. The optimum working order we have achieved as a result of our experience and research is explained in the video.

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BATUR3D

10) BATUR3D Polishing Process

GUIDE

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BATUR3D POLISHING™ process main elements and all details are presented to you. When applying, care should always be taken to do a correct work. For this, the specified guidelines must be followed. 5 steps are applied in a sequential manner. Working outside the instructions in any step, working sloppy, may cause an erroneous result. Since it is an application consisting of sequential steps, it is difficult to test the cause of the error in case of a possible error. Error ...

11) Application of STEP 1 (Sanding)

VIDEO

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We start the application exercise with STEP 1 sanding. We will learn by applying the BATUR3D POLISHING™ to the cube surface in order.

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We will work on a 30x30mm cube print. Print features: 5 wall count, 0.16mm layer height, 20% grid infill, 5 top&bottom layers, black PLA. We will sequentially apply to a surface on this cube. The wall surface with the layer lines should be selected. It should not be a top or bottom layer.

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With the applicatio...

12) Application of STEP 2 (Sanding)

VIDEO

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We continue the application exercise with STEP 2 sanding.

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We have completed the STEP 1 application on the cube. We deleted the layer lines. STEP 1 application is a leveling process on the part. We make a flat surface by removing material from the deep peak-valley region consisting of layer lines. An average of 100-130 microns (0.10-0.13mm) of material is removed from the wall. When we print using a 0.4mm nozzle, the width of the outermost wall becomes 0.4mm (...

13) Application of STEP 3 (Sanding)

VIDEO

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We continue the application exercise with STEP 3 sanding. Final sanding step.

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We cleaned the layer lines and leveled with STEP 1. We removed coarse sandpaper roughness with STEP 2. Now we will prepare the surface for polishing with STEP 3. Preparatory stage for polishing with final sanding. STEP 3 can also be thought of as a preparatory phase. Now the processes and the effect on the surface are much smoother. The appearance on the surface is starting to becom...

14) Application of STEP 4 (Polishing)

VIDEO

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We have completed the sanding steps. The application exercise continues with STEP 4 polishing.

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We will apply a two-stage polishing on the surface using the Dremel 2050. Polishing is applied using a foam and polishing liquid. With STEP 4, we will remove the mate from the sanding applications on the surface. We will achieve a glossy look. Polishing can be classified into coarse (STEP 4) and fine (STEP 5). In the first stage of polishing (STEP 4), the remaining ...

15) Application of STEP 5 (Polishing)

VIDEO

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We complete the final stage of BATUR3D POLISHING™ and obtain a mirror surface appearance.

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With the STEP 5 application, we clean the circular lines on the surface. We ensure that the surface has a mirror appearance. We got rid of the layer lines completely. We also took the final appearance of the surface to an industrial level.

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We applied 5 STEP on one surface. We learned how to apply BATUR3D POLISHING™ process order. We have implemented the...

16) Sample Application from Start to Finish

VIDEO

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We completely cleaned the 3D printed part from the layer lines. We have achieved part with an industrial mirror surface quality.

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We see the process of polishing a part from start to finish. Before we start to apply the steps, we do preliminary preparation. We cut and prepare the necessary materials, sandpapers and foams. In this way, we do not interrupt the application during the work and waste additional time with material sizing. We achieve successful resul...

17) Recommended Tool Selection

GUIDE

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First we need to get to know the product before we start the application. By examining the part/product, we should understand what kind of geometric structure it has. Then we can easily determine which tools we can use according to the forms with this infographic. BATUR3D POLISHING™ process main elements and all details are presented to you. Thank you very much to all who are interested in the method. We have the freedom to produce a single limited edition and industrial...

18) Effect of Filament Material on Application Time

ARTICLE

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The effect of ABS vs PLA filament preference on application time.

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We can make a theoretical analysis by looking at the mechanical properties of materials. Let's start with a description of what we do. The action we do is basically removing small pieces from the plastic. Understanding the dynamics of this action will enable us to comment.

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Let's examine the tensile stress conditions. In order to remove material from plastic, it is necessary to c...

19) BATUR3D Painting Process Development Story

ARTICLE

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Hello everyone. Here is a new application developed by BATUR3D.

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Working with 3 Step, BATUR3D PAINTING™ is now ready to use. Optimized for premium quality. A minimal and practical application opportunity emerged. With BATUR3D POLISHING™, we can achieve flawless and flat surfaces. We can get polished prints in the color of the filament we use. The color possibilities in the polishing system are limited only to the color scale of the filament. Thanks to BA...

20) BATUR3D Painting Process

GUIDE

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BATUR3D PAINTING™ process main elements and all details are presented to you. When applying, care should always be taken to do a correct work. For this, the specified guidelines must be followed. 3 steps are applied in a sequential manner. Working outside the instructions in any step, working sloppy, may cause an erroneous result. It is a practical procedure. Motip Carat Spray Paint is the recommended product for application. Other paint brands whose quality you are sure...